Pressure Switches for Fire Suppression Systems

A suppression system proves its worth in exactly one moment, and that moment cannot be planned. For the system to activate, the pressure in the extinguishing agent cylinder must be correct. Our pressure switches monitor precisely that, day after day, often for years without incident. Each one undergoes a helium leak test, because a switch that itself becomes a leak point jeopardizes the very system it is meant to protect. Whether in a bus, mining vehicle, or stationary installation: it signals pressure loss before an unnoticed defect becomes a failure in an emergency.

Pressure Switches for Fire Suppression Systems

Typical Application Areas

From engine compartments to server cabinets, wherever seconds count in an emergency:

Buses

Engine compartment monitoring

Ships

Stationary suppression systems

Mining vehicles

Vehicle and machinery compartments

Tanks

Interior monitoring

Commercial kitchens

Fire protection systems

Server rooms

Protection of critical infrastructure

Machine tools

Integrated suppression systems

Passenger vehicles

Engine compartment suppression

Wind power

Integrated suppression systems

Application Case 01

Bus – Engine Compartment Suppression System

Engine fires in buses are not exceptional cases; in many countries, automatic suppression systems are therefore mandatory. Systems with heat-sensitive release tubing are widespread: when it melts, the suppression process starts automatically. Our pressure switch is not involved in this activation; its task begins earlier. It monitors the cylinder pressure and signals whether the system is ready for operation at all. For years, under vibration and temperature fluctuations, without itself becoming leaky.

Why our pressure switches are ideally suited:

Application Case 02

Mining Vehicles – High-Risk Environment

In mining vehicles, everything converges that stresses a component: high ambient temperatures, dust, continuous vibration, and elevated fire risk. If a fire breaks out here, fractions of a second count, for the machine as well as for the people on board. Our pressure switch continuously monitors the extinguishing agent cylinder; only with correct system pressure is the installation considered ready for operation. Seal integrity and mechanical robustness are not features under these conditions, but prerequisites.

Why our pressure switches are ideally suited:

Application Case 03

Fire Suppression Systems in Harvesters

Harvesters operate where a single spark is enough: in dry forest areas. A technical defect can trigger a large-scale forest fire; accordingly, the requirements for the suppression system are high, operating with pressures up to 270 bar and special extinguishing agents. Our pressure switch keeps the system pressure in view and, thanks to small hysteresis, switches reliably even during cylinder filling, so that operational readiness is clearly signaled. For the electrical system, changeover function with integrated circuit board and a 2-pin solution with resistance evaluation for cable break detection are available.

Why our pressure switches are ideally suited:

FAQ

Frequently Asked Questions

The pressure switch does not trigger the suppression system itself. Its task is the continuous monitoring of the cylinder or system pressure. If the pressure drops below the defined threshold, it sends an electrical signal to the higher-level control or warning display. This allows pressure loss to be detected before the suppression system is needed in an emergency.

A pressure switch is itself a component of the pressurized system. A very small leak can therefore lead to unnoticed cylinder pressure drop over a long service life. For this reason, every switch intended for this application at bar-control is tested for leak integrity with helium. This verifies not only the switching function, but also the seal integrity of the component.

In buses, mining vehicles, or mobile machinery, vibrations, temperature fluctuations, moisture, and dirt act on the components for years. Therefore, in addition to the desired switch point, housing design, electrical connection, protection class, and mechanical durability must match the application. Variants with cable outlet up to IP68 are available, for example, for correspondingly demanding environments.

Critical factors include operating pressure, desired switch point, medium, temperature range, pressure connection and connection type, as well as ambient conditions. On this basis, it can be verified whether an existing variant is suitable or whether a customer-specific design makes sense.

CUSTOMIZED PRESSURE MONITORING

Precision for Every Application